An independently developed lifecycle management system monitors equipment health in real time. With AI-driven predictive maintenance, potential failures are addressed early. For example, the edge-forming machine head failure rate was reduced from 7% to nearly zero, cutting annual downtime from 13 events to almost none, saving over USD 390,000 per line annually.

The ultra-thin solar rolled glass line has achieved stable mass production of 1.4 mm glass. Proprietary forming equipment and material formulations ensure both thinness and high impact resistance, reducing reliance on imports and lowering module costs for customers.

An intelligent combustion control system dynamically optimizes fuel and oxygen ratios in furnaces, improving thermal efficiency by 15%. Paired with an energy management platform for real-time analysis, annual energy savings reach USD 220,000 per line, while green factory standards further reduce carbon emissions.

For electronic displays, automotive glass, and solar applications, fully customized designs are available. For example, a 0.12 mm ultra-thin glass line for flexible displays (the thinnest worldwide) achieved a yield rate above 98%, supported by 166 patents for rapid response to complex requirements.

A lean production management platform integrates MES, ERP, and 5G technology to enable one-screen global monitoring:

• Order scheduling efficiency increased by 30%
• AGV logistics cut labor costs by 50%
• Mobile apps enable remote production monitoring, already in use across Russia, Turkey, South Korea, and more than 10 other countries

Four global service centers, including those in Turkey and Russia, ensure:

• 72-hour on-site response
• Multilingual technical training
• AR-based remote diagnostics and direct spare parts supply for over 100 lines, reducing downtime by 90%

A self-developed high-precision cutting system achieves tolerances of ±0.3 mm, among the best globally. This raised premium product yield by 4% and cut waste by 15%. The technology won the Anhui Provincial Gold Patent Award and drove down prices of similar foreign products by 30%.

Step-by-step retrofit programs draw on extensive 5G Industrial IoT applications:

• Sensor installation for equipment connectivity
• Digital twin platforms for process optimization
• AI quality inspection systems

These upgrades increase efficiency by 20% with payback periods of less than two years.

More than 10 localized lines have been established in Pakistan and Iran, featuring:

• Compact workshop layouts adapted to local conditions
• Equipment designed for high-temperature and dusty environments
• Lower tariffs and logistics costs by 30%

These help clients rapidly capture market share in new regions.

A green factory solution integrates:

• Waste-heat power generation from flue gas
• Real-time emissions monitoring
• BIPV rooftop systems

Certified as a National Green Factory, this solution enables 5,000 tons of carbon reduction per line annually.

• Holds 75% market share in China’s high-end glass equipment sector, serving over 100 lines worldwide
• Recognized by the Ministry of Industry and Information Technology as a demonstration enterprise for intelligent manufacturing
• Provides turnkey projects, from design and manufacturing to installation and long-term operation support

The float glass line uses a cutting system that combines blade management and motion control. It works out the best cutting plan in real time based on order details and defect data. Multi-head cutters can handle different glass sizes and switch between cutting bridges when needed, keeping production smooth and stable.

The line uses precise temperature control (±1°C) to keep thickness uniform. The textured surface helps scatter light so solar cells can take in more energy. Thanks to precision rolling, the glass reaches a light transmittance of up to 93.5%.

The electronic glass line uses AI visual inspection to detect defects with 99.5% accuracy. The glass production process is fully automated, reducing manual work and keeping production steady. The production line can also be monitored and optimized remotely through digital twin technology. With these advantages, the line produces ultra-thin electronic glass as thin as 0.12 mm on a stable basis.

Visual inspection systems check the glass in real time and can spot defects such as bubbles or scratches. Smart algorithms cut down on false results, and high-precision sensors keep track of size and thickness. When combined with production data, it ensures the glass meets quality standards and makes it easier to spot problems quickly.

Cold-end equipment measures the length, width, and thickness of each glass sheet without direct contact. The data is captured right after cutting and sent instantly to the control system. This allows deviations to be spotted quickly and keeps quality control accurate and reliable.

The electronic glass line uses an improved float process with sealed rolling technology. This combines the strengths of float and rolled glass, lowering costs and improving forming quality. It can stably produce 0.12 mm ultra-thin electronic glass.

The automatic glass packaging line is capable of handling glass in a wide range of sizes. It can package glass sheets as small as 1600 × 950 mm and as large as 2500 × 1330 mm, giving manufacturers flexibility to work with different product specifications.

To keep raw materials flowing evenly, the system uses two drive stations and three clutches that can be combined in different ways. This makes the feeding shovels move together in sync, so the material is delivered continuously without interruptions.

The box is built with precise welding, so it doesn’t bend or lose shape, and then it’s heat-treated to make it even stronger. Inside, stronger stainless-steel plates are used, which can handle high temperatures without losing stability. This makes the box more reliable in daily use and lowers the risks that usually come with long-term operation.

The lift-out roller table is built with a steel frame that has a circulating water system inside. This cooling setup prevents the frame from bending or losing shape when exposed to high heat. The bearings are also water-cooled, which reduces wear and extends their service life. Thanks to this design, the machine can keep running reliably even during long periods of continuous production at high temperatures.

The stirring depth can be adjusted depending on production needs. As the blades move, they generate vortexes in the molten glass that collide and mix together. This motion helps mix the molten glass thoroughly, making sure it stays even in both composition and quality before it goes into the forming stage.

The optimized cutting system is designed for seamless integration with other production equipment and management platforms. It allows the system to switch smoothly during operation or in the event of a fault. Even if the cutting bridge loses power, the rest of the system continues unaffected. This ensures greater stability, reliability, and uninterrupted production consistency.

Glass transportation involves a high level of risk, so our shuttle conveyor systems are equipped with multiple safety mechanisms, including protective barriers, motor overload protection, and emergency braking devices. At the same time, the glass conveyor performs real-time monitoring of glass positioning in both horizontal and vertical directions, ensuring continuous safety for both operators and equipment.

Our loading and unloading robot achieves book-stacking precision, supported by advanced edge-detection algorithms and precise sensor data. These guide the robot to automatically adjust its stacking posture in real time, keeping the alignment error of adjacent glass sheets within ±1.5 mm. The robotic arm can perform static pick-and-place, single-piece flying grabs, and dual-piece flying grabs, ensuring flexible and high-precision handling of glass products.

The solar glass washing machine is equipped with lifting and frame mechanisms, conveyors, spray-and-brush units, air knives with fans, water supply systems, photoelectric limiters, and control cabinets. It adopts an innovative sectional spraying method that improves water efficiency and enhances the overall cleaning effect, meeting the cleanliness demands of each process stage.

The automatic packaging line uses robotic arms to apply corner and side protectors, while the integrated sensors monitor and control the clamping force. Storage bins can hold up to three different protector sizes at once, with each side accommodating three bins to allow up to 12 hours of continuous operation without refilling. The bins are designed to be pulled out for refilling without stopping production. A specially designed arrow-type joining mechanism along the length direction further ensures smooth and stable operation.

AGV vehicles perform automatic operations from loading to unloading with minimal human intervention. They flexibly connect raw glass to processing lines and from processed glass to automatic packaging and warehousing. The transport system enables fully intelligent order scheduling and warehouse management, allowing unmanned operation throughout the process. By replacing manual work, it significantly reduces labor and training costs while increasing operational efficiency.